Opel Insignia: Repair Instructions - Off Vehicle
Torque Converter Assembly Removal
- Torque Converter
TORQUE CONVERTER FLUID SEAL REMOVAL
- Torque Converter Fluid Seal
Special Tools
EN-45000 Seal Remover
Equivalent regional tools: Refer to Special Tools
TRANSMISSION CONTROL MODULE REMOVAL
- Transmission Control Module Bolt [3x]
- Transmission Control Module
TRANSMISSION FLUID FILLER OVERFLOW TUBE AND DRAIN PLUG REMOVAL
- Transmission Oil Drain Plug
- Transmission Oil Drain Plug Seal
NOTE:
Remove and DISCARD the seal.
- Transmission Oil Level Check Plug Seal
- Transmission Fluid Filler Upper Tube
- Transmission Oil Level Check Plug Seal
NOTE:
Remove and DISCARD the seal.
CONTROL VALVE BODY COVER REMOVAL
- Control Valve Body Cover Bolt [13x]
- Control Valve Body Cover
Procedure
Carefully slide the DT-37228 seal cutter around the perimeter of the
control valve body cover to
break the RTV seal.
Special Tools
DT-37228 Seal Cutter
For equivalent regional tools, refer to Special Tools.
WIRING HARNESS REMOVAL
- Automatic Transmission Fluid Temperature Sensor Bolt
- Automatic Transmission Fluid Temperature Sensor Clip
- Automatic Transmission Wiring Harness Retainer
- Wiring Harness Wire
NOTE:
Ensure you mark where each connector goes prior to removal.
- Automatic Transmission Wiring Connector Seal
- Automatic Transmission Wiring Connector Seal
CONTROL VALVE BODY ASSEMBLY REMOVAL
- Valve Body Bolt[2x] M6 x 31
- Valve Body Bolt [1x] M6 x 51
- Valve Body Bolt[5x] M6 x 21
- Manual Valve Link
NOTE:
Disconnect the manual valve link, DO NOT remove.
- Control Valve Body - Model Dependent
NOTE:
For models with start/stop, Electronic Component Description.
INPUT SPEED SENSOR REMOVAL
- Automatic Transmission Input Speed Sensor Bolt
- Automatic Transmission Input Speed Sensor
TORQUE CONVERTER AND DIFFERENTIAL HOUSING REMOVAL
- Torque Converter Housing Bolt[5x] M8 x 30
- Torque Converter Housing Bolt[2x] M8 x 35
- Torque Converter Housing Bolt [2x] M10 x 40
- Torque Converter Housing Bolt[14x] M8 x 39
- Torque Converter and Differential Housing
DIFFERENTIAL ASSEMBLY REMOVAL
- Differential
AUTOMATIC TRANSMISSION FLUID PUMP AND FLUID FILTER REMOVAL
- Automatic Transmission Fluid Pump Bolt [2x]
- Automatic Transmission Fluid Pump Bolt [5x]
- Automatic Transmission Fluid Pump
- Automatic Transmission Fluid Filter Bolt [2x]
- Automatic Transmission Fluid Filter
NOTE: Remove and DISCARD the filter.
- Automatic Transmission Fluid Pump Seal[3x]
NOTE: Remove and DISCARD the seal.
- Automatic Transmission Fluid Pump Shaft Thrust Washer
- Automatic Transmission Fluid Pump Ring[4x]
NOTE: Remove and DISCARD the seal.
- Automatic Transmission Fluid Pump Seal
NOTE: Remove and DISCARD the seal.
FORWARD BAND SERVO PISTON REMOVAL
- 2-4 Band Servo Cover Retaining Ring
WARNING:
Before removing the spring, cover the spring with a towel to prevent the
spring
from flying and possibly causing damage or personal injury.
NOTE:
Remove and DISCARD the retainer.
- 2-4 Band Servo Cover Seal - O-Ring
NOTE:
Remove and DISCARD the seal.
- Forward Band Servo Cover
- Forward Clutch Accumulator Piston Fluid Seal Ring
NOTE:
Remove and DISCARD the seal.
- Forward Band Servo Piston
- 2nd Clutch Accumulator Piston Spring
3RD CLUTCH AND FRONT CARRIER REMOVAL
- Automatic Transmission Case Bolt
NOTE:
3rd Clutch Band may be removed without removing automatic transmission
case bolt.
- 3rd Clutch
- Automatic Transmission Fluid Pump Shaft Thrust Washer
- Front Sun Gear
- Front Sun Gear Thrust Bearing Race
- Sun Gear Thrust Bearing
- Front Carrier Thrust Bearing Race
- Front Carrier
- Front Carrier Thrust Bearing Race
- Input Shaft Fluid Seal Ring[4x]
NOTE:
Install NEW seals. Do NOT reuse old seals.
FRONT INTERNAL GEAR REMOVAL
- Front Carrier Thrust Bearing
- Front Internal Gear
- Forward Clutch Backing Plate Retaining Ring
- Input Carrier Flange
FORWARD CLUTCH ASSEMBLY REMOVAL
- Input Clutch Housing Thrust Bearing
- Forward Clutch Housing Thrust Bearing Race
- Forward Clutch
INPUT DRUM REMOVAL
- Input Sun Gear Thrust Bearing
- Sun Gear Front Thrust Bearing Race
- Input Drum
Manual Shift Detent Lever and Park Pawl Removal
Park Components Removal
Park Components Removal
- Manual Shift Detent Bolt
- Automatic Transmission Control Lever Detent Spring
- Manual Shift Detent Lever Spring
- Park Pawl Lockout Pin
- Park Pawl Shaft
- Park Pawl Spring
- Park Pawl
- Park Pawl Actuator Bracket Bolt
- Park Pawl Pin Spring Guide Sleeve
- Park Pawl Actuator Lever Spring
- Park Pawl Actuator Bracket Bolt
- Park Pawl Actuator Bracket
- Park Pawl Actuator Rod
- Manual Shift Shaft Lever
Lubricant Fluid Pipe Removal
- Front Differential Transfer Drive Gear Fluid Passage Tube Bolt[2x]
- Automatic Transmission Control Wiring Harness Clamp
- Lubricant Fluid Pipe Retainer
- Lubricant Fluid Pipe
- Torque Converter and Differential Housing Bolt
- Automatic Transmission Vent Baffle Cover
- Torque Converter and Differential Housing Bolt
- Automatic Transmission Vent Baffle Cover
FINAL DRIVE PINION AND RING GEAR REMOVAL
- Final Drive Pinion and Ring Gear
COUNTER DRIVE GEAR REMOVAL
- Front Differential Transfer Drive Gear Fluid Passage Tube Bolt
- Automatic Transmission Control Wiring Harness Clamp
NOTE:
It may be necessary to remove the automatic transmission control wiring
harness clamp to access all the bolts.
- Center Support Bolt [6x]
- Counter Drive Gear
- Automatic Transmission Intermediate Speed Sensor Bolt
- Vehicle Speed Sensor
- Vehicle Speed Sensor Spacer
OVERRUN CLUTCH AND REAR CARRIER REMOVAL
- Sun Gear
- Overrun Clutch Retaining Ring
- Overrun Clutch
- Rear Carrier Thrust Washer
- Rear Carrier
- Rear Carrier Thrust Washer
1ST AND REVERSE CLUTCH BACKING PLATE REMOVAL
- 1-Reverse Clutch Backing Plate Retaining Ring
- Forward Clutch Backing Plate
- 1st and Reverse Clutch Plate - Friction Plate
- 1st and Reverse Clutch Plate
- 1st and Reverse Clutch Backing Plate
DIRECT CLUTCH ASSEMBLY REMOVAL
- Rear Sun Gear Thrust Bearing
- Rear Sun Gear Thrust Bearing Race
- Rear Sun Gear
- Rear Sun Gear Thrust Bearing Race
- Direct Clutch Bearing
- Direct Clutch Hub Thrust Bearing Race
- Direct Clutch
LOW AND REVERSE CLUTCH PISTON REMOVAL
- 1-Reverse Clutch Spring Retaining Ring
- 1-Reverse Clutch Spring
- Low and Reverse Clutch Piston
Procedure
Apply compressed air to the case passage to remove the low and reverse
clutch piston.
- Low and Reverse Clutch Application Ring
- Low and Reverse Clutch Application Ring
- 2nd Clutch Housing Rear Bearing
- Direct Clutch Hub Thrust Bearing Race
- Direct Clutch Fluid Seal Ring [2x]
MANUAL SHIFT SHAFT SEAL REMOVAL
- Manual Shift Shaft Seal
Special Tools
DT-43911 Selector Shaft Seal Remover
For equivalent regional tools, refer to Special Tools.
FRONT WHEEL DRIVE SHAFT OIL SEAL REMOVAL - RIGHT SIDE
- Front Wheel Drive Shaft Oil Seal - Right Side
Special Tools
- DT-26941 Remover
- GE-6125-1B Slide Hammer with Adapter
For equivalent regional tools, refer to Special Tools.
DIFFERENTIAL BEARING RACE REMOVAL
- Differential Bearing Race
Special Tools
- DT-45124 Removal Bridge
- DT-45124-9 Puller Leg
- DT-51919 Bearing Race Remover
Equivalent regional tools: Refer to Special Tools.
COUNTER GEAR THRUST BEARING RACE REMOVAL
- Counter Gear Thrust Bearing Race
Special Tools
- DT-45124 Removal Bridge
- DT-45124-9 Puller Leg
- DT-51919 Bearing Race Remover
Equivalent regional tools: Refer to Special Tools
COUNTER GEAR THRUST BEARING RACE INSTALLATION
- Counter Gear Thrust Bearing Race
Special Tools
- DT-51918 Bearing Race Installer
- GE-8092 Driver Handle
For equivalent regional tools, refer to Special Tools.
DIFFERENTIAL BEARING RACE INSTALLATION
- Differential Bearing Race
Special Tools
- DT-51918 Bearing Race Installer
- GE-8092 Driver Handle
For equivalent regional tools, refer to Special Tools.
FRONT WHEEL DRIVE SHAFT OIL SEAL INSTALLATION - RIGHT SIDE
- Front Wheel Drive Shaft Oil Seal - Right Side
Special Tools
- DT-50298 Axle Seal Installer
- GE-8092 Driver Handle
For equivalent regional tools, refer to Special Tools.
MANUAL SHIFT SHAFT SEAL INSTALLATION
- Manual Shift Shaft Seal
Special Tools
DT-49101 Seal Installer
For equivalent regional tools, refer to Special Tools.
Low and Reverse Clutch Piston Installation
- Direct Clutch Fluid Seal Ring [2x]
- Direct Clutch Hub Thrust Bearing Race
- 2nd Clutch Housing Rear Bearing
- Low and Reverse Clutch Application Ring
- Low and Reverse Clutch Application Ring
- Low and Reverse Clutch Piston
- 1-Reverse Clutch Spring
- 1-Reverse Clutch Spring Retaining Ring
Procedure
Using the DT-48056 bridge with DT-48903 and DT-51920 compressors, install
the retaining
ring.
NOTE:
Ensure DT-51920 Clutch Spring Compressor is clocked properly and only
making contact with the 1-Reverse clutch spring.
Special Tools
- DT-48056 Spring Compressor Bridge
- DT-48903 Spring Compressor
- DT-51920 Clutch Spring Compressor
Equivalent regional tools: Refer to Special Tools
DIRECT CLUTCH ASSEMBLY INSTALLATION
- Direct Clutch
- Direct Clutch Hub Thrust Bearing Race
- Direct Clutch Bearing
- Rear Sun Gear Thrust Bearing Race
- Rear Sun Gear
- Rear Sun Gear Thrust Bearing Race
- Rear Sun Gear Thrust Bearing
REAR CARRIER INSTALLATION
- Rear Carrier Thrust Washer
- Rear Carrier
Procedure
- Assemble this on the table with Direct Clutch Assembly Installation.
- Rotate till seated completely.
- Install complete direct clutch and rear carrier assembly as a unit.
- Rear Carrier Thrust Washer
- Sun Gear
1ST AND REVERSE CLUTCH BACKING PLATE INSTALLATION
- 1st and Reverse Clutch Backing Plate
NOTE:
Machined side down.
- 1st and Reverse Clutch Plate
- 1st and Reverse Clutch Plate - Friction Plate
- Forward Clutch Backing Plate
NOTE:
Groove up to accept the retaining ring.
- 1-Reverse Clutch Backing Plate Retaining Ring
OVERRUN CLUTCH INSTALLATION
- Overrun Clutch
NOTE:
Rotate the rear carrier clockwise while installing.
- Overrun Clutch Retaining Ring
NOTE:
Rotate the rear carrier clockwise until fully seated to accept retaining
ring.
COUNTER DRIVE GEAR INSTALLATION
Fig. 3: Automatic Transmission Counter Drive Gear Bolts Tightening Sequence
- Vehicle Speed Sensor Spacer
- Vehicle Speed Sensor
- Automatic Transmission Intermediate Speed Sensor Bolt
CAUTION: Refer to Fastener Caution.
Tighten 5 N.m (44 lb in)
- Counter Drive Gear
- Center Support Bolt[6x]
Tighten in sequence
62 N.m (46 lb ft)
- Automatic Transmission Control Wiring Harness Clamp
- Front Differential Transfer Drive Gear Fluid Passage Tube Bolt
Tighten
7 N.m (62 lb in)
FINAL DRIVE PINION AND RING GEAR INSTALLATION
- Final Drive Pinion and Ring Gear
MANUAL SHIFT DETENT LEVER AND PARK PAWL INSTALLATION
Lubricant Fluid Pipe Installation
- Automatic Transmission Vent Baffle Cover
- Torque Converter and Differential Housing Bolt
CAUTION: Refer to Fastener Caution.
Tighten
7 N.m (62 lb in)
- Automatic Transmission Vent Baffle Cover
- Torque Converter and Differential Housing Bolt
Tighten
7 N.m (62 lb in)
- Lubricant Fluid Pipe
- Lubricant Fluid Pipe Retainer
- Automatic Transmission Control Wiring Harness Clamp
- Front Differential Transfer Drive Gear Fluid Passage Tube Bolt [2x]
Tighten
7 N.m (62 lb in)
Park Components Installation
- Manual Shift Shaft Lever
- Park Pawl Actuator Rod
NOTE:
Rotate the manual shift shaft lever to get rod in place.
- Park Pawl
- Park Pawl Spring
NOTE:
Ensure spring is in proper location like the inset shows.
- Park Pawl Shaft
- Park Pawl Lockout Pin
- Park Pawl Actuator Bracket
NOTE:
Ensure park pawl actuator rod is in proper location like the inset shows
before
tightening the bolts.
- Park Pawl Actuator Bracket Bolt
CAUTION: Refer to Fastener Caution.
Tighten
9 N.m (80 lb in)
- Park Pawl Pin Spring Guide Sleeve
- Park Pawl Actuator Lever Spring
NOTE:
Ensure Spring is in proper location like the inset shows.
- Park Pawl Actuator Bracket Bolt
Tighten
9 N.m (80 lb in)
- Manual Shift Detent Lever Spring
- Automatic Transmission Control Lever Detent Spring
- Manual Shift Detent Bolt
Tighten
10 N.m (89 lb in)
INPUT DRUM INSTALLATION
- Input Drum
- Sun Gear Front Thrust Bearing Race
- Input Sun Gear Thrust Bearing
FORWARD CLUTCH ASSEMBLY INSTALLATION
- Forward Clutch
- Forward Clutch Housing Thrust Bearing Race
- Input Clutch Housing Thrust Bearing
Front Internal Gear Installation
- Input Carrier Flange
- Forward Clutch Backing Plate Retaining Ring
- Front Internal Gear
NOTE:
Rotate to index the clutch plate and ensure seated.
- Front Carrier Thrust Bearing
- Front Carrier Thrust Bearing Race
FRONT CARRIER INSTALLATION
- Sun Gear Rear Thrust Bearing Race
- Front Carrier
- Input Shaft Fluid Seal Ring[4x]
NOTE:
Remove and DISCARD the seal.
- Front Carrier Thrust Bearing Race
- Sun Gear Thrust Bearing
- Front Sun Gear
NOTE:
Groove side up.
- Automatic Transmission Fluid Pump Shaft Thrust Washer
3RD CLUTCH INSTALLATION
- 3rd Clutch
NOTE:
Line up the fiber plates to help seat, will have to rotate and rock to get
to fully
seat in place.
- Automatic Transmission Case Bolt (Band Anchor)
CAUTION: Refer to Fastener Caution.
Tighten
167 N.m (123 lb ft)
FORWARD BAND SERVO PISTON INSTALLATION
- 2nd Clutch Accumulator Piston Spring
- Forward Band Servo Piston
NOTE:
Pin on the servo piston needs to index on the band.
- Forward Clutch Accumulator Piston Fluid Seal Ring
NOTE:
Install a NEW seal. Do NOT reuse the old seal.
- Forward Band Servo Cover
- 2-4 Band Servo Cover Seal (O-ring)
NOTE:
Install a NEW seal. Do NOT reuse the old seal.
- 2-4 Band Servo Cover Retaining Ring
NOTE:
Install a NEW retaining ring.
AUTOMATIC TRANSMISSION FLUID PUMP AND FLUID FILTER INSTALLATION
- Automatic Transmission Fluid Pump Ring[4x]
NOTE:
Install NEW seals. Do NOT reuse old seals.
- Automatic Transmission Fluid Pump Shaft Thrust Washer
- Automatic Transmission Fluid Filter
NOTE:
Install a NEW filter. DO NOT reuse old filter.
- Automatic Transmission Fluid Filter Bolt [2x]
CAUTION: Refer to Fastener Caution.
Tighten
5 N.m (44 lb in)
- Automatic Transmission Fluid Pump
NOTE:
Ensure the 3 black seals are on the fluid pump.
- Automatic Transmission Fluid Pump Seal
NOTE:
Install a NEW seal. Do NOT reuse the old seal.
- Automatic Transmission Fluid Pump Bolt [5x]
Tighten
25 N.m (18 lb ft)
- Automatic Transmission Fluid Pump Bolt [2x]
Tighten
25 N.m (18 lb ft)
- Automatic Transmission Fluid Pump Seal[3x]
NOTE:
Install NEW seals. Do NOT reuse old seals.
DIFFERENTIAL ASSEMBLY INSTALLATION
- Differential
TORQUE CONVERTER AND DIFFERENTIAL HOUSING ASSEMBLY DISASSEMBLE
- Automatic Transmission Fluid Baffle Bolt [2x]
- Automatic Transmission Fluid Baffle
- Automatic Transmission Fluid Baffle Bolt
- Lubricant Fluid Hose Clamp
- Front Differential Transfer Drive Gear Fluid Passage Tube
FRONT WHEEL DRIVE SHAFT OIL SEAL REMOVAL - LEFT SIDE
- Front Wheel Drive Shaft Oil Seal - Left Side
Special Tools
- DT-26941 Remover
- GE-6125-1B Slide Hammer with Adapter
For equivalent regional tools, refer to Special Tools.
DIFFERENTIAL DRIVE PINION GEAR OUTER BEARING RACE REMOVAL
- Differential Drive Pinion Gear Outer Bearing Race
Special Tools
- DT-45124 Removal Bridge
- DT-45124-9 Puller Leg
- DT-51919 Bearing Race Remover
Equivalent regional tools: Refer to Special Tools
DIFFERENTIAL CARRIER BEARING RACE REMOVAL
- Differential Carrier Bearing Race
Special Tools
- DT-45124 Removal Bridge
- DT-45124-9 Puller Leg
- DT-51919 Bearing Race Remover
Equivalent regional tools: Refer to Special Tools
DIFFERENTIAL CARRIER BEARING RACE INSTALLATION
- Differential Carrier Bearing Race
Special Tools
- DT-51918 Bearing Race Installer
- GE-8092 Driver Handle
For equivalent regional tools, refer to Special Tools.
DIFFERENTIAL DRIVE PINION GEAR OUTER BEARING RACE INSTALLATION
- Differential Drive Pinion Gear Outer Bearing Race
Special Tools
- DT-51918 Bearing Race Installer
- GE-8092 Driver Handle
For equivalent regional tools, refer to Special Tools.
FRONT WHEEL DRIVE SHAFT OIL SEAL INSTALLATION - LEFT SIDE
- Front Wheel Drive Shaft Oil Seal - Left Side
Special Tools
- DT-52512 Axle Seal Installer
- GE-8092 Driver Handle
For equivalent regional tools, refer to Special Tools.
Torque Converter and Differential Housing Assembly Assemble
- Front Differential Transfer Drive Gear Fluid Passage Tube
- Lubricant Fluid Hose Clamp
- Automatic Transmission Fluid Baffle Bolt
CAUTION: Refer to Fastener Caution.
Tighten
7 N.m (62 lb in)
- Automatic Transmission Fluid Baffle
- Automatic Transmission Fluid Baffle Bolt [2x]
Tighten
7 N.m (62 lb in)
TORQUE CONVERTER AND DIFFERENTIAL HOUSING INSTALLATION
Fig. 4: Torque Converter And Differential Housing Bolts Tightening Sequence
- Torque Converter and Differential Housing
Procedure
Install a bead of sealant around the perimeter of the torque converter
and differential housing
mating surface: Refer to Adhesives, Fluids, Lubricants, and Sealers.
- Torque Converter Housing Bolt[2x] M10 x 40
CAUTION: Refer to Fastener Caution.
Tighten in sequence
35 N.m (26 lb ft)
- Torque Converter Housing Bolt[2x] M8 x 35
Tighten in sequence
29 N.m (21 lb ft)
- Torque Converter Housing Bolt[14x] M8 x 39
Tighten in sequence
29 N.m (21 lb ft)
- Torque Converter Housing Bolt [5x] M8 x 30
Tighten in sequence
29 N.m (21 lb ft)
INPUT SPEED SENSOR INSTALLATION
- Automatic Transmission Input Speed Sensor
- Automatic Transmission Input Speed Sensor Bolt
CAUTION: Refer to Fastener Caution.
Tighten
5 N.m (44 lb in)
CONTROL VALVE BODY ASSEMBLY INSTALLATION
- Control Valve Body - Model Dependent
NOTE:
For models with start/stop, Electronic Component Description.
- Valve Body Bolt [5x] M6 x 21
CAUTION: Refer to Fastener Caution.
Tighten
10 N.m (89 lb in)
- Valve Body Bolt[1x] M6 x 51
Tighten
10 N.m (89 lb in)
- Valve Body Bolt[2x] M6 x 31
Tighten
10 N.m (89 lb in)
- Manual Valve Link
NOTE:
Ensure you reconnect the manual valve link.
WIRING HARNESS INSTALLATION
- Automatic Transmission Wiring Connector Seal
- Automatic Transmission Wiring Connector Seal
- Wiring Harness Wire
NOTE:
Tab on wiring harness connector fits in slot on case to insure alignment of
transmission control module (TCM).
- Automatic Transmission Wiring Harness Retainer
- Automatic Transmission Fluid Temperature Sensor Clip
- Automatic Transmission Fluid Temperature Sensor Bolt
Procedure
Connect the wiring harness connectors to the control valve body in proper
location as mark
when removed.
Tighten
7 N.m (62 lb in)
CONTROL VALVE BODY COVER INSTALLATION
Fig. 5: Automatic Transmission Valve Body Control Unit Cover Bolts Tightening
Sequence
- Control Valve Body Cover
Procedure
Install a bead of sealant around the perimeter of the case to valve body
cover mating surface:
Refer to Adhesives, Fluids, Lubricants, and Sealers.
- Control Valve Body Cover Bolt [13x]
CAUTION: Refer to Fastener Caution.
Tighten in sequence
13 N.m (115 lb in)
TRANSMISSION FLUID FILLER OVERFLOW TUBE AND DRAIN PLUG INSTALLATION
- Transmission Oil Level Check Plug Seal
NOTE:
Install a NEW seal. Do NOT reuse the old seal.
- Transmission Fluid Filler Upper Tube
- Transmission Oil Level Check Plug Seal
CAUTION: Refer to Fastener Caution.
Tighten
47N.m (35 lb ft)
- Transmission Oil Drain Plug Seal
NOTE:
Install a NEW seal. Do NOT reuse the old seal.
- Transmission Oil Drain Plug
Tighten
7N.m (62 lb in)
TRANSMISSION CONTROL MODULE INSTALLATION
- Transmission Control Module
- Transmission Control Module Bolt [3x]
CAUTION: Refer to Fastener Caution.
Tighten
25N.m (18 lb ft)
TORQUE CONVERTER FLUID SEAL INSTALLATION
- Torque Converter Fluid Seal
Procedure
Install seal with hand, then finish by tapping around perimeter with
rubber mallet until properly
seated.
NOTE:
Install a NEW seal. Do NOT reuse the old seal.
TORQUE CONVERTER ASSEMBLY INSTALLATION
- Torque Converter
READ NEXT:
Transmission Identification Information
For automatic transmission AF50, the identification plate is on the top of
the transmission housing.
Aisin Warner transmission type
Fabrication line 1 = 00
SPECIAL TOOLS
DT-26941
J-26941
Remover
DT-37228
J-37228
Seal Cutter
DT-43911
J-43911
Selector Shaft Seal
Remover
DT-44215
J-44215
Rear Seal Installer
DT-44809
J-44809
Output Shaft Seal
Installer
SEE MORE:
Specifications
FASTENER SPECIFICATIONS
Single Use Threaded Fastener/Component Tightening Specifications
NOTE:
All fasteners/components listed in this table MUST BE DISCARDED and replaced
with NEW
after removal.
Reusable Threaded Fastener Tightening Specifications
NOTE:
All fasteners listed in this
For the proper type of replacement
bulbs, or any bulb changing
procedure not listed in this section,
contact your dealer.
Halogen Bulbs
Warning:
Halogen bulbs have pressurized
gas inside and can burst if you
drop or scratch the bulb. You or
others could be injured. Be sure
to read and follow the i