Opel Insignia Owners & Service Manuals

Opel Insignia: Specifications

Opel Insignia B 2018-2025 Service Manual / Transmission / Power Transfer Unit/Transfer Case - AAM / Specifications

FASTENER SPECIFICATIONS

Single Use Non-Threaded Fasteners/Components

NOTE: All fasteners/components listed in this table MUST BE DISCARDED and replaced with NEW after removal.

Application

Power Transfer Unit Alignment Sleeve
Power Transfer Unit Cover Housing Seal
Power Transfer Unit Face Seal
Power Transfer Unit Half Shaft SealO-Ring
Power Transfer Unit Cover to Intermediate Drive Shaft Seal
Power Transfer Unit Gear Shaft Rear Seal - Case
Power Transfer Unit Gear Shaft Rear Seal - Cover
Power Transfer Unit Input Shaft Seal- Front
Power Transfer Unit Half Shaft Retainer Clip
Power Transfer Unit Propeller Shaft Retainer
Power Transfer Unit Propeller Shaft Seal - O-Ring

Single Use Threaded Fastener/Component Tightening Specifications

NOTE: All fasteners/components listed in this table MUST BE DISCARDED and replaced with NEW after removal.

Power Transfer Unit/Transfer Case

Reusable Threaded Fastener Tightening Specifications

NOTE: All fasteners listed in this table can be reused after removal.

Power Transfer Unit/Transfer Case

Power Transfer Unit/Transfer Case

APPROXIMATE FLUID CAPACITIES

Power Transfer Unit/Transfer Case

ADHESIVES, FLUIDS, LUBRICANTS, AND SEALERS

Power Transfer Unit/Transfer Case

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     Component Locator

    POWER TRANSFER UNIT CASE DISASSEMBLED VIEW Power Transfer Unit Components Power Transfer Unit Alignment Sleeve Power Transfer Unit Face Seal - O-Ring Power Transfer Unit Case Power Transfer Unit

     Diagnostic Information and Procedures

    SYMPTOMS - POWER TRANSFER UNIT CASE Strategy Based Diagnostics Review the system operations in order to familiarize yourself with the system functions. Refer to Power Transfer Unit Case Disassembled

     Repair Instructions - On Vehicle

    Transfer Case Fluid Replacement Removal Procedure 1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle. 2. NOTE: When performing the following procedure, use only

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     Mirrors

    SPECIFICATIONS FASTENER SPECIFICATIONS Reusable Threaded Fastener Tightening Specifications NOTE: All fasteners listed in this table can be reused after removal. SCHEMATIC WIRING DIAGRAMS INSIDE REARVIEW MIRROR WIRING SCHEMATICS Auto-Dimming Mirror (DD8) OUTSIDE REARVIEW MIRROR WIRING SCHEMATICS D

     Repair Instructions

    Ambient Air Temperature Calculation Reset (with Ambient Air Temperature Sensor Wired to ECM) Diagnostic Instructions Perform the Diagnostic System Check prior to using this diagnostic procedure: Diagnostic System Check - Vehicle Review the description of Strategy Based Diagnosis:Strategy Based

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