Opel Insignia: Steering Gear Preload Adjustment Caution

CAUTION: Do not change the steering gear preload adjustment before moving the inner tie rod from the steering gear. Changing the steering gear preload adjustment before moving the inner tie rod could result in damage to the pinion and the steering gear.

STEERING WHEEL IN THE FULL TURN POSITION CAUTION

CAUTION: Do not hold the steering wheel in the full turn position longer than 5 seconds, as damage to the steering pump may result.

STEERING WHEEL STRAIGHT AND COLUMN LOCKED CAUTION

CAUTION: With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to prevent rotation. Locking of the steering column will prevent damage and a possible malfunction of the SIR system. The steering wheel must be secured in position before disconnecting the following components:

• The steering column
• The intermediate shaft(s)
• The steering gear

After disconnecting these components, do not rotate the steering wheel or move the front tires and wheels. Failure to follow this procedure may cause the SIR coil assembly to become un-centered and cause possible damage to the SIR coil. If you think the SIR coil has became un-centered, refer to your specific SIR coil's centering procedure to re-center SIR Coil.

STRUCTURAL ADHESIVE IN MIG-BRAZING AREAS CAUTION

CAUTION: When MIG-Brazing body panels, 25 mm of the surrounding area must be kept free of structural adhesive to avoid burning it. If the structural adhesive is burnt, it will result in contamination of the MIG-Braze seam and the seam will no longer have the proper bonding strength.

TEST PROBE CAUTION

CAUTION: Do not insert test equipment probes (DMM etc.) into any connector or fuse block terminal. The diameter of the test probes will deform most terminals. A deformed terminal will cause a poor connection, which will result in a system failure. Always use the EL-35616 GM Approved Terminal Test Probe Kit in order to front probe terminals. Do not use paper clips or other substitutes to probe terminals.

Refer to the EL-35616 GM Approved Terminal Test Probe Kit label on the inside of the EL-35616 GM Approved Terminal Test Probe Kit for the correct adapter along with the connector end view.

THREE-WAY CATALYTIC CONVERTER DAMAGE CAUTION

CAUTION: In order to avoid damaging the replacement three-way catalytic converter, correct the engine misfire or mechanical fault before replacing the threeway catalytic converter.

TORQUE REACTION AGAINST TIMING DRIVE CHAIN CAUTION

CAUTION: A wrench must be used on the hex of the camshaft when loosening or tightening in order to prevent component damage. Failure to prevent the torque reaction against the timing drive chain can lead to timing drive chain failure.

TORQUE-TO-YIELD FASTENER CAUTION

CAUTION: This vehicle is equipped with torque-to-yield or single use fasteners.

Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.

TRANSMISSION FLUID VENT CAP REMOVAL CAUTION

CAUTION: The fluid vent cap must be removed before checking the fluid level, in order to ensure the proper level. Improper fluid level may damage the transmission.

TRANSMISSION OVERFILL CAUTION

CAUTION: Check the transmission fluid level immediately after adding fluid and before vehicle operation. Do not overfill the transmission. An overfilled transmission may result in foaming or fluid to be expelled out the vent tube when the vehicle is operated. Overfilling will result in possible damage to the transmission.

USING PROPER POWER STEERING FLUID CAUTION

CAUTION: When adding fluid or making a complete fluid change, always use the proper power steering fluid. Failure to use the proper fluid will cause hose and seal damage and fluid leaks.

VALVE LIFTER PRIMING CAUTION

CAUTION: Ensure each valve lifter is filled with clean engine oil and the valve lifter does not tip over (plunger down) before the installation of the valve lifters. The loss of oil in the valve lifter lower pressure chamber or the dry stroking/cycling of the valve lifter plunger will allow air to travel into the high pressure chamber of the valve lifter. Air in the high pressure chamber of the valve lifter may not be purged causing extensive engine component damage.

WINDOW EDGE DAMAGE CAUTION

CAUTION: Avoid damage to the window from impacting objects due to an exposed edge. The window must be 1 mm (0.025 in) below the surface of the sheet metal to avoid window damage.

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