Opel Insignia: Repair Instructions

Heater and Air Conditioning User Interface Control Replacement

Preliminary Procedure

Instrument Panel Lower Trim Panel Replacement.

1. Heater and Air Conditioning User Interface Control Bolt[2x]
   CAUTION: Fastener Caution.
   Tighten 2.5N.m (22 lb in)
2. Heater and Air Conditioning User Interface Control
   Procedure
   1. Unlock the retaining tabs.
   2. Disconnect the electrical connector.

HEATER AND AIR CONDITIONING REMOTE CONTROL REPLACEMENT

Preliminary Procedure

Radio Control Assembly Replacement (IOB) or Radio Control Assembly Replacement (IO5, IO6).

1. Heater and Air Conditioning Remote Control
   Procedure
   1. Unlock the retaining tabs.
   2. Disconnect the electrical connectors.
   3. Control Module References - Programming and Setup

AIR INLET VALVE ACTUATOR REPLACEMENT

Preliminary Procedure

Radio Bracket Replacement.

1. Air Inlet Valve Actuator Bolt[2x]
   CAUTION: Fastener Caution
   Tighten 2.5N.m (22 lb in)
2. Air Inlet Valve Actuator
   Procedure
   1. Disconnect the electrical connector.
   2. Control Module References - Programming and Setup

MODE CONTROL CAM ACTUATOR REPLACEMENT

Preliminary Procedure: Floor Front Air Outlet Duct Replacement - Left Side Â.

1. Mode Control Cam Actuator Bolt[2x]
   CAUTION: Fastener Caution.
   Tighten 2.5N.m (22 lb in)
2. Mode Control Cam Actuator
   Procedure
   1. Disconnect the electrical connector.
   2. Control Module References - Programming and Setup

MODE CONTROL CAM ACTUATOR MOUNTING PLATE REPLACEMENT

Preliminary Procedures

1. Temperature Valve Actuator Replacement - Left Side.

2. Mode Control Cam Actuator Replacement.

1. Mode Control Cam Actuator Mounting Plate Bolt[3x]
   CAUTION: Fastener Caution.
   Tighten 2.5N.m (22 lb in)
2. Mode Control Cam Actuator Mounting Plate

TEMPERATURE VALVE ACTUATOR REPLACEMENT - LEFT SIDE

Preliminary Procedure

Brake and Accelerator Pedal Assembly Replacement.

1. Temperature Valve Actuator Bolt[2x]
   CAUTION: Fastener Caution
   Tighten 2.5N.m (22 lb in)
2. Temperature Valve Actuator - Left Side
   Procedure
   1. Disconnect the electrical connector.
   2. Control Module References - Programming and Setup

(Temperature Valve Actuator Replacement - Left Side (Right Hand Drive) )

Removal Procedure

1. Heater and Air Conditioning Evaporator and Blower Module Removal and Installation - Remove.

2.

Air Inlet Housing Bolt(1) - Remove[2x].

3. Air Inlet Housing(2) - Remove.

4. Unlock the retaining tabs.

5.

Temperature Valve Actuator Bolt(1) - Remove[2x].

6. Temperature Valve Actuator - Left Side(2) - Remove.

7. Disconnect the electrical connector.

Installation Procedure

1.

CAUTION: Fastener Caution

Temperature Valve Actuator - Left Side(2) - Install.

2. Temperature Valve Actuator Bolt(1) - Install and tighten[2x]2.5N.m (22 lb in).

3. Connect the electrical connector.

4.

Air Inlet Housing(2) - Install.

5. Air Inlet Housing Bolt(1) - Install and tighten[2x]2.5N.m (22 lb in).

6. Heater and Air Conditioning Evaporator and Blower Module Removal and Installation - Install.

7. Control Module References - Programming and Setup.

AIR CONDITIONING REFRIGERANT TEMPERATURE SENSOR REPLACEMENT

Preliminary Procedure

Instrument Panel Compartment Replacement.

1. Air Conditioning Refrigerant Temperature Sensor
   Procedure
   1. Disconnect the electrical connector.
   2. Unlock the retaining tabs.

Inside Air Temperature Sensor Replacement - Left Side Upper

1. Instrument Panel Assembly - Remove.

2. Temperature Valve Actuator - Left Side - Remove.

3. Mode Control Cam Actuator - Remove.

4. Mode Control Cam Actuator Mounting Plate - Remove.

5.

Mode Valve Lever(1) - Remove.

6.

Mode Control Cam(1) - Remove.

7.

Inside Air Temperature Sensor - Left Side Upper(1) - Remove.

8. Unlock the retaining tabs.

9. Disconnect the electrical connector.(2).

Installation Procedure

1.

Inside Air Temperature Sensor - Left Side Upper(1) - Install.

2. Connect the electrical connector.(2).

3.

Mode Control Cam(1) - Install.

4. Lubricate the mode control cam in order to assure proper operation.

5.

Mode Valve Lever(1) - Install.

6. Lubricate the mode valve lever in order to assure proper operation.

7. Mode Control Cam Actuator Mounting Plate - Install.

8. Mode Control Cam Actuator - Install.

9. Temperature Valve Actuator - Left Side - Install.

10. Instrument Panel Assembly - Install.

INSIDE AIR TEMPERATURE SENSOR REPLACEMENT - LEFT SIDE LOWER

Preliminary Procedure: Floor Front Air Outlet Duct Replacement - Left Side Â.

1. Inside Air Temperature Sensor - Left Side Lower
   Procedure
   1. Disconnect the electrical connector.
   2. Unlock the retaining tabs.

INSIDE AIR TEMPERATURE SENSOR REPLACEMENT - RIGHT SIDE UPPER

Preliminary Procedure

Instrument Panel Compartment Replacement.

1. Inside Air Temperature Sensor - Right Side Upper
   Procedure
   1. Disconnect the electrical connector.
   2. Unlock the retaining tabs.

INSIDE AIR TEMPERATURE SENSOR REPLACEMENT - RIGHT SIDE LOWER

Preliminary Procedure

Instrument Panel Compartment Replacement.

1. Inside Air Temperature Sensor - Right Side Lower
   Procedure
   1. Disconnect the electrical connector.
   2. Unlock the retaining tabs.

INSIDE AIR MOISTURE AND WINDSHIELD TEMPERATURE SENSOR REPLACEMENT

Preliminary Procedure

Inside Rearview Mirror Replacement.

1. Inside Air Moisture and Windshield Temperature Sensor Retainer
   Procedure
   Unlock the retaining tabs.
2. Inside Air Moisture and Windshield Temperature Sensor
   Procedure
   Disconnect the electrical connector.

SUN LOAD TEMPERATURE AND HEADLAMP AUTOMATIC CONTROL AMBIENT LIGHT SENSOR REPLACEMENT

Preliminary Procedure

Radio Front Speaker Grille Replacement.

1. Sun Load Temperature and Headlamp Automatic Control Ambient Light Sensor

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